1991 Ford Ranger Problems, Recalls & Reliability

145 owner complaints sit in the federal file for the 1991 Ford Ranger, alongside 6 recall campaigns and 4 defect investigations. It scores 19/100 on the trouble index — one of this model's quieter years. Electrical leads the reports.

One of the quieter years. Relative to its siblings, the 1991 Ford Ranger has drawn well-below-average complaint volume with at least four years on the road.

145Complaints
19/100Trouble index
6Recalls

Better year

Where 1991 sits among all Ranger years

Darker = quieter yearsBrighter amber = more trouble

What owners report

Electrical 23 complaints (16%)
Suspension 17 complaints (12%)
Engine 16 complaints (11%)
Wheels & tires 15 complaints (10%)
Transmission & drivetrain 14 complaints (10%)
Brakes & stability 13 complaints (9%)

Recalls (6)

EXTERIOR LIGHTING 06E026000 2006

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE…

Fix: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

TIRES 01X001000 2001

THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. EQUIPMENT DESCRIPTION: FORD IS REPLACING ALL FIRESTONE WILDERNESS AT 15, 16, AND 17 INCH TIRES MOUNTED ON FORD TRUCKS AND…

Fix: THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON MARCH 31, 2002. HOWEVER, CUSTOMERS CAN CONTACT FORD AT 1-877-917-3673 OR GO ON-LINE TO WWW.FORD.COM FOR POSSIBLE ASSISTANCE.

TIRES 00T005000 2000

TIRE DESCRIPTION: FIRESTONE WILDERNESS AT, SIZE P235/75R15, PRODUCED AT THE DECATUR, ILLINOIS TIRE PLANT AND ALL FIRESTONE RADIAL ATX AND RADIAL ATX II TIRES, SIZE P235/75R15. OPERATION OF THESE TIRES AT LOW INFLATION PRESSURES, HIGH SPEED, AND IN HOT…

Fix: THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON AUGUST 29, 2001. HOWEVER, CUSTOMERS SHOULD CONTACT FIRESTONE CUSTOMER SERVICE AT 1-800-465-1904 FOR POSSIBLE ASSISTANCE.

SERVICE BRAKES, AIR 98E010000 1998

EQUIPMENT DESCRIPTION: AFTERMARKET BRAKE ROTORS FOR USE ON CERTAIN FORD AND MAZDA TRUCKS. CRACKED CASTINGS CAUSED CRACKS TO APPEAR ON THE OUTER DIAMETER OF THE ROTOR HAT OR AROUND THE STUD HOLE.

Fix: AIMCO WILL REIMBURSE CONSUMERS/INSTALLERS FOR THE COST OF REPLACEMENT ROTORS AND INSTALLATION. CONSUMERS ARE REQUESTED TO RETURN TO THE LOCATION WHERE THE ROTORS WERE ORIGINALLY PURCHASED/INSTALLED…

SERVICE BRAKES, HYDRAULIC 96V024001 1996

THE STUDS WHICH ATTACH THE BRAKE MASTER CYLINDER TO THE POWER BRAKE VACUUM BOOSTER ASSEMBLY CAN DEVELOP STRESS CORROSION CRACKING AFTER BEING OPERATED FOR AN EXTENDED PERIOD OF TIME IN THE SOUTHERN CALIFORNIA LOCATION.

Fix: DEALERS WILL REPLACE THE POWER BRAKE VACUUM BOOSTER ASSEMBLY.

POWER TRAIN 91V189000 1991

WHEN THE AUTOMATIC TRANSMISSION SHIFT LEVER IS PLACED IN THE PARK POSITION, THE PARK PAWL DOES NOT ALWAYS ABUT OR ENGAGE THE PARK GEAR.

Fix: REPAIR THE TRANSMISSION WITH A NEW PARK PAWL.

Federal defect investigations

PARKING PAWL RQ97015 opened 1997, closed 1999

Led to recall campaign 91V189000.

SEPARATION OF MASTER CYLINDER EA95018 opened 1995, closed 1996

Led to recall campaign 96V024001.

FRONT SEAT TRACK FAILURE PE92084 opened 1992, closed 1993
WHL SEPARATION/TORQUE LOSS PE92029 opened 1992, closed 1992

Technical service bulletins

55 manufacturer communications — service bulletins, the biggest share on transmission & drivetrain and engine — are on file for the 1991 Ford Ranger. A TSB is factory repair guidance, not a recall — the repair is not automatically free.

See the 1991 Ranger TSB list →

Complaint history for this model year

When owners filed their reports — a long tail means problems kept surfacing for years.

1995peak 29 in 20002012

Questions buyers ask

Is the 1991 Ford Ranger reliable?

The 1991 Ford Ranger drew 145 complaints in federal safety records — one of this model's quieter years. Its trouble index is 19/100, scored against the model's worst year (1999).

What are the most common 1991 Ford Ranger problems?

The top reported problems for the 1991 Ford Ranger are electrical (23 complaints), suspension (17), and engine (16).

Does the 1991 Ford Ranger have recalls?

6 recall campaigns apply to the 1991 Ford Ranger. Recall repairs are free at any franchised dealer.

← 1990 Ranger All Ranger years 1992 Ranger →
Data updated 2026-08-20 from NHTSA's public records

Every number on this page is a count of records in the federal complaint, recall, and investigation files published by NHTSA's Office of Defects Investigation. Check any specific vehicle's open recalls by VIN at nhtsa.gov/recalls.