2002 Ford F-150 Problems, Recalls & Reliability

965 owner complaints sit in the federal file for the 2002 Ford F-150, alongside 10 recall campaigns and 3 defect investigations. It scores 32/100 on the trouble index — a middle-of-the-pack year for this model. Engine leads the reports, typically around 97,000 miles.

965Complaints
32/100Trouble index
10Recalls
92,432Typical trouble mileage

Typical

Where 2002 sits among all F-150 years

Darker = quieter yearsBrighter amber = more trouble

What owners report

Engine 263 complaints (27%) · typically ~97,000 miles
“While driving the truck one of the spark plugs blew out of the aluminum head on top of the motor. This vehicle malfunction destroyed a coil pack, spark plug and wiring.”— owner report to NHTSA, 2002 F-150
Electrical 124 complaints (13%) · typically ~85,000 miles
“Water leak from the windshield into the dash board damaging electronic components for the amount over $800.00, the vehicle is a 2002 ford 150, it had a the time of the incident only 33,000 miles but it was out of warranty for about 5 weeks. Therefore they wouldn't fix it without a charge.”— owner report to NHTSA, 2002 F-150
Speed control 87 complaints (9%) · typically ~127,000 miles
“The recall ie an inline fuse on speed control deactivation switch did not work it just caught on fire and ruined my master cylinder and brake system.it wont hold brake fluid now because the switch melted into it.ford says oh well recalls been done”— owner report to NHTSA, 2002 F-150
Fuel system 86 complaints (9%) · typically ~130,000 miles
“Fuel tank straps rusted thru the gas tank, ford replaced the straps, but would not cover the gas tank. The frame, rocker panels, cab & bed are rusted thru, will not pass inspection again.”— owner report to NHTSA, 2002 F-150
Transmission & drivetrain 53 complaints (5%) · typically ~56,000 miles
“While driving the vehicle, the transmission bolt came loose and the fluid went out, causing pull out road. Dealer has been notified. Please provide further information:: mr”— owner report to NHTSA, 2002 F-150
Seat belts 50 complaints (5%) · typically ~100,000 miles
“On 2002 ford f-150 supercrew front passenger seat belt randomly comes unbuckled.”— owner report to NHTSA, 2002 F-150

Mileage when trouble shows up

Among the 728 reports that include an odometer reading, problems most often appear around 92,432 miles. Half of those reports fall between 56,000 and 138,000 miles — a useful range to weigh against the mileage of the exact car you're looking at.

Recalls (10)

FUEL SYSTEM, GASOLINE 11V385000 2011

FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM…

Fix: FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS…

EXTERIOR LIGHTING 09E025000 2009

DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY…

Fix: DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

EXTERIOR LIGHTING 09E012000 2009

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY…

Fix: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

EXTERIOR LIGHTING 08E050000 2008

K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD…

Fix: K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.

EQUIPMENT 07E066000 2007

CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

Fix: ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.

EXTERIOR LIGHTING 06E067000 2006

CERTAIN MAXZONE HEADLIGHT ASSEMBLIES, DEPO BRAND, P/NOS. 331-1129L-ASN AND 331-1129R-ASN, SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE…

Fix: MAXZONE WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON JULY 28, 2006. OWNERS MAY CONTACT MAXZONE AT 909-822-3288.

EXTERIOR LIGHTING 06E065000 2006

CERTAIN AJ MOTORSPORT COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO.…

Fix: AJ MOTORSPORT WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR THE LAMPS. THE RECALL BEGAN ON JULY 31, 2006. OWNERS MAY CONTACT AJ MOTORSPORT AT 626-618-2026.

FUEL SYSTEM, GASOLINE 06E056000 2006

CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE…

Fix: UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

EXTERIOR LIGHTING 06E052000 2006

CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR…

Fix: SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.

VEHICLE SPEED CONTROL 05V388000 2005

ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.

Fix: BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED…

Federal defect investigations

Fuel Tank Strap Failure Due to Corrosion EA11006 opened 2011, closed 2011

Led to recall campaign 11V385000.

SPARK PLUG EJECTION FROM CYLINDER HEAD DP05005 opened 2005, closed 2006
ENGINE COMPARTMENT FIRES EA05005 opened 2005, closed 2006

Led to recall campaign 05V388000.

Complaint history for this model year

When owners filed their reports — a long tail means problems kept surfacing for years.

2002peak 106 in 20052026

Questions buyers ask

Is the 2002 Ford F-150 reliable?

The 2002 Ford F-150 drew 965 complaints in federal safety records — a middle-of-the-pack year for this model. Its trouble index is 32/100, scored against the model's worst year (1997).

What are the most common 2002 Ford F-150 problems?

The top reported problems for the 2002 Ford F-150 are engine (263 complaints), electrical (124), and speed control (87).

At what mileage do 2002 Ford F-150 problems show up?

Owners most often report 2002 Ford F-150 problems around 92,432 miles. Half of all reports that include an odometer reading fall between 56,000 and 138,000 miles.

Does the 2002 Ford F-150 have recalls?

10 recall campaigns apply to the 2002 Ford F-150. Recall repairs are free at any franchised dealer.

← 2001 F-150 All F-150 years 2003 F-150 →
Data updated 2026-08-12 from NHTSA's public records

Every number on this page is a count of records in the federal complaint, recall, and investigation files published by NHTSA's Office of Defects Investigation. Check any specific vehicle's open recalls by VIN at nhtsa.gov/recalls.