2003 Ford Explorer Problems, Recalls & Reliability

1,369 owner complaints sit in the federal file for the 2003 Ford Explorer, alongside 7 recall campaigns and 3 defect investigations. It scores 33/100 on the trouble index — a middle-of-the-pack year for this model. Body & structure leads the reports, typically around 70,000 miles.

1,369Complaints
33/100Trouble index
7Recalls
75,000Typical trouble mileage

Typical

Where 2003 sits among all Explorer years

Darker = quieter yearsBrighter amber = more trouble

What owners report

Body & structure 366 complaints (27%) · typically ~70,000 miles
“I own a 2003 ford explorer. I just noticed a crack in the panel underneath the rear window of my explorer. I have no idea what caused it. I noticed other explorers with the same exact problem. Ford needs to fix this. Didn't they get bail out money from uncle sam?!”— owner report to NHTSA, 2003 Explorer
Transmission & drivetrain 357 complaints (26%) · typically ~75,900 miles
“Transmission clunking from reverse to forward or from forward to reverse. Whirling sound, 55-65 mph, rear differential.”— owner report to NHTSA, 2003 Explorer
Engine 91 complaints (7%) · typically ~65,000 miles
“Engine stops while driving (stalls in motion while turning on street and highway) restarts without problem, has happened twice now 30 days apart.”— owner report to NHTSA, 2003 Explorer
Wheels & tires 75 complaints (5%) · typically ~89,000 miles
“While driving at 20-30 mph while making a left turn, and after hearing a noise that sounded like a blow-out, the right rear passenger tire was thrown from the vehicle, after review of the vehicle, the lug bolts were all severed from the vehicle. No damage to the rim or the tire existed”— owner report to NHTSA, 2003 Explorer
Suspension 69 complaints (5%) · typically ~72,400 miles
Other 66 complaints (5%) · typically ~82,795 miles
“Vehicle was parked when rear window exploded after door closed. Shards of glass flew outward”— owner report to NHTSA, 2003 Explorer

Mileage when trouble shows up

Among the 1,087 reports that include an odometer reading, problems most often appear around 75,000 miles. Half of those reports fall between 43,000 and 111,846 miles — a useful range to weigh against the mileage of the exact car you're looking at.

Recalls (7)

EXTERIOR LIGHTING 09E025000 2009

DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY…

Fix: DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

EXTERIOR LIGHTING 09E012000 2009

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY…

Fix: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

VISIBILITY 07E104000 2007

CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF…

Fix: SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND…

EXTERIOR LIGHTING 06E049000 2006

CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO…

Fix: CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.

EXTERIOR LIGHTING 06E026000 2006

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE…

Fix: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

STRUCTURE 04V442000 2004

ON CERTAIN SPORT UTILITY VEHICLES, THE LIFTGATE GLASS STRUT MAY BECOME DISENGAGED OR THE HINGE MAY FRACTURE ALLOWING THE GLASS TO FALL AND POSSIBLY BREAK.

Fix: DEALERS WILL HAVE THE LIFTGATE GLASS STRUT BRACKETS AND GLASS HINGES REPLACED. FOR THE VEHICLES BUILT FROM AUGUST 1, 2000 THROUGH MARCH 3, 2002, THE DEALERS WILL REPLACE THE HINGES AND LIFTGATE…

STRUCTURE 03V094000 2003

CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT…

Fix: DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO…

Federal defect investigations

Vehicle Rollaway Allegations EA09013 opened 2009, closed 2013
VEHICLE ROLLAWAY ALLEGATIONS PE09020 opened 2009, closed 2009
SPARK PLUG EJECTION FROM CYLINDER HEAD DP05005 opened 2005, closed 2006

Complaint history for this model year

When owners filed their reports — a long tail means problems kept surfacing for years.

2002peak 158 in 20082025

Questions buyers ask

Is the 2003 Ford Explorer reliable?

The 2003 Ford Explorer drew 1,369 complaints in federal safety records — a middle-of-the-pack year for this model. Its trouble index is 33/100, scored against the model's worst year (2002).

What are the most common 2003 Ford Explorer problems?

The top reported problems for the 2003 Ford Explorer are body & structure (366 complaints), transmission & drivetrain (357), and engine (91).

At what mileage do 2003 Ford Explorer problems show up?

Owners most often report 2003 Ford Explorer problems around 75,000 miles. Half of all reports that include an odometer reading fall between 43,000 and 111,846 miles.

Does the 2003 Ford Explorer have recalls?

7 recall campaigns apply to the 2003 Ford Explorer. Recall repairs are free at any franchised dealer.

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Data updated 2026-08-12 from NHTSA's public records

Every number on this page is a count of records in the federal complaint, recall, and investigation files published by NHTSA's Office of Defects Investigation. Check any specific vehicle's open recalls by VIN at nhtsa.gov/recalls.