1991 Dodge Grand Caravan Problems, Recalls & Reliability

150 owner complaints sit in the federal file for the 1991 Dodge Grand Caravan, alongside 8 recall campaigns and 7 defect investigations. It scores 8/100 on the trouble index — one of this model's quieter years. Brakes & stability leads the reports.

One of the quieter years. Relative to its siblings, the 1991 Dodge Grand Caravan has drawn well-below-average complaint volume with at least four years on the road.

150Complaints
8/100Trouble index
8Recalls

Better year

Where 1991 sits among all Grand Caravan years

Darker = quieter yearsBrighter amber = more trouble

What owners report

Brakes & stability 40 complaints (27%)
“Recall repair on the abs system completed, however failed the next month. (96v-099)”— owner report to NHTSA, 1991 Grand Caravan
Seat belts 25 complaints (17%)
“While driving, the center seat, right seat belt anchorage release, when seat belt is in use.”— owner report to NHTSA, 1991 Grand Caravan
Transmission & drivetrain 17 complaints (11%)
Fuel system 16 complaints (11%)
Body & structure 13 complaints (9%)
Electrical 12 complaints (8%)

Recalls (8)

STRUCTURE 99V213000 1999

VEHICLE DESCRIPTION: MINI VANS. THE BOLTS USED TO ATTACH THE STRUT TO THE BODY AND THE REAR LIFTGATE CAN ACCUMULATE FATIGUE DAMAGE IF THREE FACTORS COMBINE. IF THE BOLT IS LOOSE, THE GAS STRUT IS OVER-PRESSURIZED, AND THE FREQUENCY OF OPENING AND CLOSING…

Fix: DEALERS WILL INSPECT FOR LOOSE FASTENERS, IF THE FASTENERS ARE LOOSE, THE STRUT (AND INTEGRAL BOLTS) WILL BE REPLACED. IF THE BOLT SHOWS EVIDENCE OF TORQUE, THE BOLT WILL BE REMOVED, LARGER WASHERS…

VISIBILITY 99V189000 1999

VEHICLE DESCRIPTION: MINIVANS. THE LEFT HAND WINDSHIELD WIPER PIVOT DRIVE ARM WAS NOT MECHANICALLY STAKED TO THE PIVOT SHAFT.

Fix: DEALERS WILL REPLACE THE LEFT HAND SIDE WINDSHIELD WIPER PIVOT ASSEMBLY.

SEAT BELTS 97V149000 1997

VEHICLE DESCRIPTION: PASSENGER MINI-VANS. THE CENTER REAR SEAT, RIGHT OUTBOARD SIDE, SAFETY BELT ANCHOR HOOK CAN BECOME UNATTACHED FROM THE BODY ANCHOR POSITION.

Fix: DEALERS WILL REPLACE THE ANCHOR HOOK RETAINING CLIP WITH A REVISED PROFILE CLIP AND A COVER PLATE.

SEAT BELTS 97V148000 1997

VEHICLE DESCRIPTION: PASSENGER MINI-VANS. COVERS ON THE SOLID STALK MOUNTED SEAT BELT BUCKLES CAN BECOME DISLODGED CAUSING THE RELEASE BUTTON TO STICK INSIDE THE COVER. THE BUCKLE WOULD THEN BE ONLY PARTIALLY LATCHED.

Fix: DEALERS WILL INSTALL A COVER RETAINING CLIP TO THE STALK MOUNTED BUCKLE COVER TO PREVENT DISLOCATION OF THE BUCKLE COVER.

STEERING 96V229000 1996

THE STEERING WHEEL ARMATURE STAMPING CAN CRACK AND SEPARATE FROM THE CENTER HUB ATTACHMENT TO THE STEERING COLUMN.

Fix: DEALERS WILL INSPECT THE STEERING WHEEL FOR ARMATURE CRACKS IN THE CENTER HUB ATTACHMENT AREA. ANY STEERING WHEELS SHOWING CRACKS WILL BE REPLACED. ALL OTHER VEHICLES WILL HAVE A REINFORCEMENT…

SERVICE BRAKES, HYDRAULIC 96V099000 1996

THE ABS HYDRAULIC CONTROL UNIT CAN EXPERIENCE EXCESSIVE BRAKE ACTUATOR PISTON SEAL WEAR CAUSING PUMP-MOTOR DETERIORATION.

Fix: DEALERS WILL TEST THE VEHICLE'S ANTI-LOCK BRAKE SYSTEM AND REPAIR THE VEHICLES IF NECESSARY. ALSO THE WARRANTY ON ALL ABS COMPONENTS WILL BE EXTENDED TO 10 YEARS OR 100,000 MILES (EXCEPT FOR THE…

LATCHES/LOCKS/LINKAGES 95I001006 1995

VEHICLE DESCRIPTION: LIGHT DUTY PASSENGER MINIVANS WITH REMOTE RELEASE. THIS IS NOT A SAFETY RECALL. THERE HAS BEEN NO DETERMINATION THAT A SAFETY DEFECT EXISTS WITH THE MINIVAN LATCHES. CHRYSLER IS CONDUCTING A SERVICE CAMPAIGN TO REPLACE THE LIFTGATE…

Fix: CHRYSLER DEALERS WILL REPLACE THE LIFTGATE LATCH WITH A NEW STRONGER LATCH ASSEMBLY WITHOUT CHARGE. CHRYSLER BEGAN NOTIFYING OWNERS OF THESE VEHICLES IN MARCH 1996.

LATCHES/LOCKS/LINKAGES 95I001002 1995

VEHICLE DESCRIPTION: LIGHT DUTY PASSENGER MINIVANS WITHOUT REMOTE RELEASE. THIS IS NOT A SAFETY RECALL. THERE HAS BEEN NO DETERMINATION THAT A SAFETY DEFECT EXISTS WITH THE MINIVAN LATCHES. CHRYSLER IS CONDUCTING A SERVICE CAMPAIGN TO REPLACE THE…

Fix: CHRYSLER DEALERS WILL REPLACE THE LIFTGATE LATCH WITH A NEW STRONGER LATCH ASSEMBLY WITHOUT CHARGE. CHRYSLER BEGAN NOTIFYING OWNERS OF THESE VEHICLES IN OCTOBER 1995.

Federal defect investigations

Still open as of the last data refresh. An investigation is not a recall; it may close with no action. All open investigations →

REAR LIFTGATE SUPPORT RQ99004 opened April 19, 1999 · still open

Component: STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT

ON MAY 7, 1997, CHRYSLER FILED A DEFECT INFORMATION REPORT TO RECALL 436,000 1992 DODGE CARAVAN/GRAND CARAVAN, PLYMOUTH VOYAGER/GRAND VOYAGER AND CHRYSLER TOWN AND COUNTRY VEHICLES TO REPAIR THE LIFTGATE SUPPORTS; SAFETY RECALL 97V-079.ODI HAD INVESTIGATION THE REAR LIFTGATE SUPPORT PROBLEM FOR…

Model years named: 1991, 1993

SAFETY BELT ANCHORAGE FAILURES EA97005 opened 1997, closed 1997

Led to recall campaign 97V149000.

SAFETY BLT LATCH OPERATION PE96008 opened 1996, closed 1996
STEERING WHEEL SEPARATION EA95029 opened 1995, closed 1996

Led to recall campaign 96V229000.

ABS BRAKING SYSTEM FAILS EA94028 opened 1994, closed 1996

Led to recall campaign 96V099000.

ABS BRAKING SYSTEM FAILS PE94024 opened 1994, closed 1994
LIFTGATE LATCHES EA94005 opened 1994, closed 1995

Complaint history for this model year

When owners filed their reports — a long tail means problems kept surfacing for years.

1996peak 34 in 19972020

Questions buyers ask

Is the 1991 Dodge Grand Caravan reliable?

The 1991 Dodge Grand Caravan drew 150 complaints in federal safety records — one of this model's quieter years. Its trouble index is 8/100, scored against the model's worst year (1996).

What are the most common 1991 Dodge Grand Caravan problems?

The top reported problems for the 1991 Dodge Grand Caravan are brakes & stability (40 complaints), seat belts (25), and transmission & drivetrain (17).

Does the 1991 Dodge Grand Caravan have recalls?

8 recall campaigns apply to the 1991 Dodge Grand Caravan. Recall repairs are free at any franchised dealer.

← 1990 Grand Caravan All Grand Caravan years 1992 Grand Caravan →
Data updated 2026-08-20 from NHTSA's public records

Every number on this page is a count of records in the federal complaint, recall, and investigation files published by NHTSA's Office of Defects Investigation. Check any specific vehicle's open recalls by VIN at nhtsa.gov/recalls.