1991 Chevrolet Suburban Problems, Recalls & Reliability
65 owner complaints sit in the federal file for the 1991 Chevrolet Suburban, alongside 4 recall campaigns and 1 defect investigation. It scores 8/100 on the trouble index — one of this model's quieter years. Brakes & stability leads the reports.
One of the quieter years. Relative to its siblings, the 1991 Chevrolet Suburban has drawn well-below-average complaint volume with at least four years on the road.
Better year
Where 1991 sits among all Suburban years
What owners report
Recalls (4)
CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR…
Fix: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
THE RECLINER MECHANISM AND THE SEAT FRAME MAY HAVE FOAM AND/OR VINYL VETWEEN THEM, CREATING A "SOFT" JOINT. THIS "SOFT" JOINT RESULTS IN LOWER THAN SPECIFIED BOLT TORQUE WHICH LEADS TO JOINT LOOSENESS, CAUSING BOLT FATIGUE AND EVENTUAL BOLT FAILURE.
Fix: DEALERS WILL REMOVE THE FOAM AND/OR VINYL FROM BETWEEN THE RECLINER MECHANISM AND THE SEAT FRAME "SOFT" JOINT AND REPLACE THE RECLINER BOLTS.
SEVERE CORROSION DUE TO ROAD SALT AT THE JOINT OF THE STAMPED STEEL CENTER SECTION AND THE CAST OUTER SECTION CAN CAUSE THE SECTIONS TO SEPARATE.
Fix: REPLACE THE FRONT BRAKE ROTORS WITH NEW ROTORS WITH A CORROSION PROTECTION COATING. HOWEVER, IF REPLACEMENT OF BRAKE LININGS ARE NECESSARY, IT WILL BE DONE AT OWNER'S EXPENSE SINCE BRAKE LININGS ARE…
UNANTICIPATED HEAT IN THE TRANSMISSION CAN FORCE THE TRANSMISSION FLUID OUT OF THE VENT TUBE.
Fix: INSTALL A LONGER TRANSMISSION VENT HOSE ROUTED TO THE LEFT SIDE OF THE ENGINE COMPARTMENT OF THE VEHICLE.
Federal defect investigations
Technical service bulletins
4 manufacturer communications — service bulletins, the biggest share on transmission & drivetrain and engine — are on file for the 1991 Chevrolet Suburban. A TSB is factory repair guidance, not a recall — the repair is not automatically free.
See the 1991 Suburban TSB list →
Complaint history for this model year
When owners filed their reports — a long tail means problems kept surfacing for years.
Questions buyers ask
Is the 1991 Chevrolet Suburban reliable?
The 1991 Chevrolet Suburban drew 65 complaints in federal safety records — one of this model's quieter years. Its trouble index is 8/100, scored against the model's worst year (1994).
What are the most common 1991 Chevrolet Suburban problems?
The top reported problems for the 1991 Chevrolet Suburban are brakes & stability (15 complaints), seats & interior (13), and transmission & drivetrain (11).
Does the 1991 Chevrolet Suburban have recalls?
4 recall campaigns apply to the 1991 Chevrolet Suburban. Recall repairs are free at any franchised dealer.
Every number on this page is a count of records in the federal complaint, recall, and investigation files published by NHTSA's Office of Defects Investigation. Check any specific vehicle's open recalls by VIN at nhtsa.gov/recalls.