1991 Chevrolet Blazer Problems, Recalls & Reliability

267 owner complaints sit in the federal file for the 1991 Chevrolet Blazer, alongside 7 recall campaigns and 8 defect investigations. It scores 17/100 on the trouble index — one of this model's quieter years. Brakes & stability leads the reports.

One of the quieter years. Relative to its siblings, the 1991 Chevrolet Blazer has drawn well-below-average complaint volume with at least four years on the road.

267Complaints
17/100Trouble index
7Recalls

Better year

Where 1991 sits among all Blazer years

Darker = quieter yearsBrighter amber = more trouble

What owners report

Brakes & stability 135 complaints (51%)
“Anti-lock brake system recently failed. Gm also has recently recalled this particulatr model for the anti-lock brakes”— owner report to NHTSA, 1991 Blazer
Seat belts 28 complaints (10%)
“Consumer is having difficulty obtaining recall work for the rear seat belt buckle release button due to problems with the dealership. Vehicle was carried in twice and not yet repaired.(96v-142)”— owner report to NHTSA, 1991 Blazer
Electrical 18 complaints (7%)
Engine 16 complaints (6%)
Speed control 11 complaints (4%)
Wheels & tires 11 complaints (4%)

Recalls (7)

EQUIPMENT 07E088000 2007

CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHICLES LIST ABOVE. THE AFFECTED FILTERS ARE MARKED WITH A DATE CODE A61451…

Fix: HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING NOVEMBER 2007. OWNERS CAN CONTACT FRAM CUSTOMER SERVICE TOLL-FREE AT 1-800-890-2075.

FUEL SYSTEM, GASOLINE 06E043000 2006

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR…

Fix: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

EXTERIOR LIGHTING 06E026000 2006

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE…

Fix: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

SERVICE BRAKES, HYDRAULIC 99V193000 1999

VEHICLE DESCRIPTION: CERTAIN 4-WHEEL DRIVE PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH ABS (ANTILOCK BRAKING SYSTEM) MANUFACTURED FROM SEPTEMBER 1989 THROUGH AUGUST 1996. UNDER CERTAIN DRIVING CONDITIONS THE SWITCH WHICH SIGNALS THE ABS SYSTEM…

Fix: DEALERS WILL REPLACE OR REPAIR THE 4-WHEEL/2-WHEEL DRIVE SWITCH.

SEAT BELTS 96V142000 1996

THESE VEHICLES EXHIBIT A CONDITION IN WHICH A REAR SEAT BELT BUCKLE RELEASE BUTTON CAN STICK IN THE UNLATCHED (DOWN) POSITION UNDER CERTAIN CONDITIONS BECAUSE THE BUCKLE ASSEMBLY CAN MOVE INSIDE THE SEAT BELT COVER. IF THE COVER MOVES FAR ENOUGH, IT CAN…

Fix: DEALERS WILL REPLACE THE THREE REAR-SEAT BELT BUCKLES (ONE ASSEMBLY) WITH A NEW, REVISED DESIGN.

SERVICE BRAKES, HYDRAULIC 93V119000 1993

SEVERE CORROSION DUE TO ROAD SALT AT THE JOINT OF THE STAMPED STEEL CENTER SECTION AND THE CAST OUTER SECTION CAN CAUSE THE SECTIONS TO SEPARATE.

Fix: REPLACE THE FRONT BRAKE ROTORS WITH NEW ROTORS WITH A CORROSION PROTECTION COATING. HOWEVER, IF REPLACEMENT OF BRAKE LININGS ARE NECESSARY, IT WILL BE DONE AT OWNER'S EXPENSE SINCE BRAKE LININGS ARE…

FUEL SYSTEM, GASOLINE 91V108000 1991

VEHICLES HAVE BEEN SHIPPED WITH THE FUEL TANK SENDER SEAL OUT OF POSITION.

Fix: REPLACE SENDER SEALS.

Federal defect investigations

REAR SEAT BELT FAILURE EA95031 opened 1995, closed 1996
ABS BRAKING SYSTEM EA94038 opened 1994, closed 2000

Led to recall campaign 99I006000.

ENGINE COMPARTMENT FIRES EA94029 opened 1994, closed 1996
ABS BRAKING SYSTEM FAILS PE94046 opened 1994, closed 1994
HIGH IDLE FLARE EA92015 opened 1992, closed 1993
HIGH IDLE FLARE PE92001 opened 1992, closed 1992
BRAKE FAILURE EA91028 opened 1991, closed 1992
BRAKE FAILURE PE91052 opened 1991, closed 1991

Technical service bulletins

7 manufacturer communications — service bulletins, the biggest share on transmission & drivetrain and suspension — are on file for the 1991 Chevrolet Blazer. A TSB is factory repair guidance, not a recall — the repair is not automatically free.

See the 1991 Blazer TSB list →

Complaint history for this model year

When owners filed their reports — a long tail means problems kept surfacing for years.

1995peak 56 in 19972021

Questions buyers ask

Is the 1991 Chevrolet Blazer reliable?

The 1991 Chevrolet Blazer drew 267 complaints in federal safety records — one of this model's quieter years. Its trouble index is 17/100, scored against the model's worst year (1995).

What are the most common 1991 Chevrolet Blazer problems?

The top reported problems for the 1991 Chevrolet Blazer are brakes & stability (135 complaints), seat belts (28), and electrical (18).

Does the 1991 Chevrolet Blazer have recalls?

7 recall campaigns apply to the 1991 Chevrolet Blazer. Recall repairs are free at any franchised dealer.

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Data updated 2026-08-20 from NHTSA's public records

Every number on this page is a count of records in the federal complaint, recall, and investigation files published by NHTSA's Office of Defects Investigation. Check any specific vehicle's open recalls by VIN at nhtsa.gov/recalls.