TSB SSM-54646 — Ford Service bulletin

SSM-54646 is a service bulletin on file with NHTSA for the Ford Explorer, 2020–2024 model years. A TSB is factory repair guidance, not a recall — the repair is not automatically free.

What the bulletin says. Some 2020-2024 Explorer/Police Interceptor Utility hybrid vehicles may exhibit a "Refuel Error See Manual" message in the instrument panel cluster (IPC) after installing a replacement fuel filler door assembly (7827936). This may be due to a concern with the replacement fuel…

NHTSA's own summary of the document, quoted from the public manufacturer-communications file.

1Document filed
1Vehicle named
5Model years

Vehicles and model years SSM-54646 names

VehicleModel years
Ford Explorer 2020, 2021, 2022, 2023, 2024

Every document filed under SSM-54646

Document IDFiledType
SSM 54646 April 29, 2026 Service bulletin

What SSM-54646 covers

Body & structure, Fuel system — the component vocabulary NHTSA files this communication under.

← All Ford Explorer TSB years TSB lookup by model

Questions buyers ask

What is TSB SSM-54646?

SSM-54646 is a service bulletin filed with NHTSA by Ford, covering the Ford Explorer across the 2020–2024 model years. NHTSA's summary reads: Some 2020-2024 Explorer/Police Interceptor Utility hybrid vehicles may exhibit a "Refuel Error See Manual" message in the instrument panel cluster (IPC) after installing a replacement fuel filler door assembly (7827936). This may be due to a concern with the replacement fuel…

Which vehicles does SSM-54646 cover?

NHTSA's file names Ford Explorer (2020–2024). A bulletin number can be re-issued against more vehicles later, so check the model-year list on this page against your own.

Is TSB SSM-54646 a recall, and is the repair free?

No. SSM-54646 is repair guidance the manufacturer sent its dealers, not a safety defect finding. You pay for the work unless the vehicle is still under warranty. Recall repairs, by contrast, are always free.

How do I get the full text of SSM-54646?

Take the document ID to a dealer's service desk, or search NHTSA's manufacturer-communications records. This page carries every document ID filed under SSM-54646, its date, and NHTSA's own summary from the public file.

Data updated 2026-08-20 from NHTSA's public records

Every number on this page is a count of records in the federal complaint, recall, and investigation files published by NHTSA's Office of Defects Investigation. This page lists only what NHTSA's manufacturer-communications file records under SSM-54646. Check any specific vehicle's open recalls by VIN at nhtsa.gov/recalls.