TSB SB-25-16-001 — Tesla Service bulletin

SB-25-16-001 is a service bulletin on file with NHTSA for 2 Tesla models, 2024 model years. A TSB is factory repair guidance, not a recall — the repair is not automatically free.

What the bulletin says. Certain Model 3 and Model Y vehicles were manufactured with High Voltage (HV) batteries containing cell modules that do not meet Tesla’s internal quality standards, potentially resulting in a reduction of range.

NHTSA's own summary of the document, quoted from the public manufacturer-communications file.

1Document filed
2Vehicles named
1Model year

Vehicles and model years SB-25-16-001 names

VehicleModel years
Tesla Model 3 2024
Tesla Model Y 2024

Every document filed under SB-25-16-001

Document IDFiledType
SB-25-16-001 March 20, 2025 Service bulletin

What SB-25-16-001 covers

Electrical — the component vocabulary NHTSA files this communication under.

← All Tesla Model 3 TSB years TSB lookup by model

Questions buyers ask

What is TSB SB-25-16-001?

SB-25-16-001 is a service bulletin filed with NHTSA by Tesla, covering 2 Tesla models across the 2024 model years. NHTSA's summary reads: Certain Model 3 and Model Y vehicles were manufactured with High Voltage (HV) batteries containing cell modules that do not meet Tesla’s internal quality standards, potentially resulting in a reduction of range.

Which vehicles does SB-25-16-001 cover?

NHTSA's file names Tesla Model 3 (2024); Tesla Model Y (2024). A bulletin number can be re-issued against more vehicles later, so check the model-year list on this page against your own.

Is TSB SB-25-16-001 a recall, and is the repair free?

No. SB-25-16-001 is repair guidance the manufacturer sent its dealers, not a safety defect finding. You pay for the work unless the vehicle is still under warranty. Recall repairs, by contrast, are always free.

How do I get the full text of SB-25-16-001?

Take the document ID to a dealer's service desk, or search NHTSA's manufacturer-communications records. This page carries every document ID filed under SB-25-16-001, its date, and NHTSA's own summary from the public file.

Data updated 2026-08-20 from NHTSA's public records

Every number on this page is a count of records in the federal complaint, recall, and investigation files published by NHTSA's Office of Defects Investigation. This page lists only what NHTSA's manufacturer-communications file records under SB-25-16-001. Check any specific vehicle's open recalls by VIN at nhtsa.gov/recalls.