TSB 16040 — Ford Service bulletin

16040 is a service bulletin on file with NHTSA for 2 Ford models, 1995–1997 model years. A TSB is factory repair guidance, not a recall — the repair is not automatically free.

What the bulletin says. EXPERIENCING A CLICKING / POPPING NOISE FROM THE UPPER STEERING COLUMN AREA WHEN TURNING THE STEERING WHEEL.

NHTSA's own summary of the document, quoted from the public manufacturer-communications file.

1Document filed
2Vehicles named
3Model years

Vehicles and model years 16040 names

VehicleModel years
Ford Explorer 1995, 1996, 1997
Ford Ranger 1995, 1996, 1997

Every document filed under 16040

Document IDFiledType
16040 July 1, 2002 Service bulletin

What 16040 covers

Steering — the component vocabulary NHTSA files this communication under.

← All Ford Explorer TSB years TSB lookup by model

Questions buyers ask

What is TSB 16040?

16040 is a service bulletin filed with NHTSA by Ford, covering 2 Ford models across the 1995–1997 model years. NHTSA's summary reads: EXPERIENCING A CLICKING / POPPING NOISE FROM THE UPPER STEERING COLUMN AREA WHEN TURNING THE STEERING WHEEL.

Which vehicles does 16040 cover?

NHTSA's file names Ford Explorer (1995–1997); Ford Ranger (1995–1997). A bulletin number can be re-issued against more vehicles later, so check the model-year list on this page against your own.

Is TSB 16040 a recall, and is the repair free?

No. 16040 is repair guidance the manufacturer sent its dealers, not a safety defect finding. You pay for the work unless the vehicle is still under warranty. Recall repairs, by contrast, are always free.

How do I get the full text of 16040?

Take the document ID to a dealer's service desk, or search NHTSA's manufacturer-communications records. This page carries every document ID filed under 16040, its date, and NHTSA's own summary from the public file.

Data updated 2026-08-20 from NHTSA's public records

Every number on this page is a count of records in the federal complaint, recall, and investigation files published by NHTSA's Office of Defects Investigation. This page lists only what NHTSA's manufacturer-communications file records under 16040. Check any specific vehicle's open recalls by VIN at nhtsa.gov/recalls.