2020 Toyota Highlander TSBs

186 manufacturer communications for the 2020 Toyota Highlander sit in NHTSA's public file. A TSB is factory repair guidance, not a recall — the repair is not automatically free. The 2020 Highlander problem report covers complaints, recalls, and investigations.

186Communications
2Campaigns & extensions

What the bulletins cover

Electrical53 bulletins
Body & structure37 bulletins
Engine29 bulletins
Driver assistance12 bulletins
Brakes & stability10 bulletins
Visibility & wipers7 bulletins

Warranty extensions, campaigns & software updates

Worth checking your VIN against — these can mean free or reimbursed work if your vehicle qualifies.

Electrical 22TE09 September 17, 2025 Service campaign

Although the HV Floor Under Wire Harness and Rear Traction Motor Cable is covered by Toyota’s New Vehicle Limited Warranty for 3 years or 36,000 miles (whichever comes first), we at Toyota care about the customers’ ownership experience. Toyota is providing extended coverage…

Electrical T-SB-0058-23 Rev1 June 13, 2025 Service campaign

The air conditioning dye injection tool kit has been developed to aid in identifying the location of air conditioning refrigerant leaks. The procedures outlined in this Service Bulletin aid in locating, inspecting, and repairing refrigerant leaks.

Most recent service bulletins

The 20 most recent of 186 communications on file. The complete set is searchable on NHTSA's page for this vehicle.

Body & structure T-SB-0040-24 Rev1 June 25, 2026

Some 2020 – 2026 model year Highlander and Highlander Hybrid vehicles may exhibit a water leak from the roof rack attachment clips. This may be caused by the sealant in the roof channel obstructing the proper seating position for the clip gasket.

Electrical T-SB-0021-26 March 18, 2026

Some 2020 – 2024 model year Highlander and Highlander Hybrid vehicles may exhibit a condition in which the air conditioner does not cool due to a leak and/or corrosion in the rear underbody air conditioner tube and accessory assembly. The anti-corrosion material has been updated…

Electrical T-SB-0106-22 Rev2 January 30, 2026

OBSOLETE NOTICE January 30, 2026: This bulletin is now obsolete. Please see T-SB-0001-26.

Electrical T-SB-0001-26 January 28, 2026

Some 2018 – 2024 model year Toyota vehicles equipped with a Premium Audio with Dynamic Navigation System require a Special Service Tool (SST) USB flash drive to update the map, points of interest, and system software.

Service bulletin T-SB-0055-24 Rev2 January 7, 2026

Some 2005 – 2026 Toyota vehicles that have undergone water intrusion may exhibit a condition in which a musty odor is present. Follow the procedures in this bulletin to remediate the odor and address this condition. The purpose of this Service Bulletin is to provide general…

Body & structure T-SB-0086-25 November 18, 2025

Some 2020 – 2023 model year Highlander and Highlander Hybrid vehicles may exhibit a condition in which the Power Back Door (PBD) will not open or close and/or stops moving while opening or closing. A modified PBD unit assembly is available to address these conditions.

Electrical T-TT-0780-25 April 2, 2025

To assist with the early detection and early resolution of audio related concerns you may be asked to recover MMR data from the head unit. The following steps are instructions on how to retrieve the data from the system and are only to be used when requested by FTS and/or FPE.

Electrical T-TT-0780-25 April 2, 2025

To assist with the early detection and early resolution of audio related concerns you may be asked to recover MMR data from the head unit. The following steps are instructions on how to retrieve the data from the system and are only to be used when requested by FTS and/or FPE.

Engine LSB006523 December 19, 2024

TT: Engine Oil Leak between the Lower Oil Pan and Crank Case

Body & structure T-SB-0035-24 Rev2 December 6, 2024

Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal areas such as the hood, roof, and decklid, significant damage…

Body & structure T-SB-0038-24 Rev2 December 6, 2024

To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film is to shield the disc brake rotor from weather elements and initial rust before the vehicle is…

Body & structure T-SB-0039-24 Rev2 December 6, 2024

The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and remain on a painted vehicle surface, especially the horizonal…

Body & structure T-SB-0061-23 Rev2 December 5, 2024

Toyota vehicles are currently protected with RapgardTM protective film designed to protect the horizontal painted surfaces. This material protects from acid rain, environmental fallout, and rail contamination. Follow the Removal Procedure in this bulletin to remove the RapgardTM…

Body & structure T-SB-0062-23 Rev2 December 3, 2024

Vehicles may occasionally be subjected to contamination by airborne iron particles shed from railroad tracks, train wheels, exposure to heavy machinery facilities, grinding, welding, etc. This type of contamination can be identified by the presence of small, red or brown…

Body & structure T-SB-0055-24 Rev1 July 29, 2024

Some 2005 – 2024 Toyota vehicles that have undergone water intrusion may exhibit a condition in which a musty odor is present. Follow the procedures in this bulletin to remediate the odor and address this condition. The purpose of this Service Bulletin is to provide general…

Body & structure T-SB-0055-24 Rev1 July 29, 2024

Some 2005 – 2024 Toyota vehicles that have undergone water intrusion may exhibit a condition in which a musty odor is present. Follow the procedures in this bulletin to remediate the odor and address this condition. The purpose of this Service Bulletin is to provide general…

Body & structure T-SB-0035-24 Rev1 July 12, 2024

Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal areas such as the hood, roof, and decklid, significant damage…

Body & structure T-SB-0038-24 Rev1 July 12, 2024

To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film is to shield the disc brake rotor from weather elements and initial rust before the vehicle is…

Body & structure T-SB-0039-24 Rev1 July 12, 2024

The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and remain on a painted vehicle surface, especially the horizonal…

Body & structure T-SB-0035-24 Rev1 July 12, 2024

Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal areas such as the hood, roof, and decklid, significant damage…

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Data updated 2026-08-20 from NHTSA's public records

Every number on this page is a count of records in the federal complaint, recall, and investigation files published by NHTSA's Office of Defects Investigation. Check any specific vehicle's open recalls by VIN at nhtsa.gov/recalls.